Sandpaper storage shelf (aka, I got a saw for my birthday, and needed an excuse to cut stuff)

Here is the completed shelf in its current location.

Here is the completed shelf in its current location.

I turned another year older recently, and for my birthday, my wonderful wife bought me a Ryobi One+ battery powered circular saw.

Of course, If you get something like a saw for your birthday, you instantly need to find something to cut.

I had to sit through an entire day of work before I could play with it, so after work, I stopped off at Bunnings on the way home, and bought a couple of sheets of MDF. I had an idea to make a shelf to store my sandpaper neatly.

Every time I make something like this, I always manage to stuff up in my measurements, and this time was no different.

When measuring up the MDF for the sides of the cabinet, I seemingly picked the narrow sides, instead of the long sides.

However, I measured and cut the the top and bottom with clearance for the sides Plus the sandpaper, but the front and back only had a little extra leeway, and the paper wouldn’t fit if I added the sides in the same way.

I didn’t have enough MDF to cut 2 new sides out, so instead, I used the sides, and the bottom, but cut another top that was the width of the bottom, Plus the thickness of 2x sheets of 12mm mdf. this meant I wouldn’t eat into the size of the top shelf.

The bottom was slightly larger than the rest of the compartments, as A: I was lazy and B: I wanted to try and make a little drawer for other bits and pieces, so I got away with using the original bottom.

I cut the slots for the 3mm MDF with the saw as well. If I did something like this again, I’d probably try and get a 3mm bit for my router, as for each slot in the MDF, I had to do 2 overlapping cuts with the circular saw. A lot of people do this kind of work on a table saw, but as I don’t have one of those, and I do have the hand held circular saw, that’s what I used.

As it was, Come assembly time, I discovered I wasn’t quite accurate enough with my slots, and while some were OK, a couple were a little too tight. While trying to tap the shelves into position, I was actually driving the sides apart. with a few knocks from a mallet, and some clamping and extra glue, I managed to get things to fit up well enough again. I’ll have to be a bit more careful next time. Its all a learning experience.

So, its not exactly an action shot, but

So, its not exactly an action shot, but here is the saw after cutting the slots for the shelves

I was impressed with the performance of the saw. After a couple of hours of working with it, not working full time obvously, but working it enought that I thought I might have dropped the battery a bit, the battery was still reading fully charged on its built in meter. I think I’m going to like these 5 amp hour batteries that I bought to go with my Ryobi One+ gear.

Out of glueup, and the shelves fitted.

Out of glueup, and the shelves fitted.